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Carbon Black Powder/Granulating Line

Capacity: 1-3t/h

Working mode: 24hours per day

Products:carbon black powder, carbon black granules

Overview Description

  Carbon black is a kind of fine and loose black powder without certain shape. Carbon black holds very large superficial area. Carbon black is produced by uncompleted combustion of materials containing carbon like coal, natural gas, heavy oil and fuel oil while air is not sufficient. Generally, carbon black produced from natural gas is called “gas carbon black; Carbon black produced from oil is called “light black”; carbon black produced from acetylene is called “acetylene black”. There are also other type’s carbon blacks like “trough black” and “furnace black”. According to property of carbon black property, carbon black can also be classified into reinforcing carbon black, electricity conduction carbon black and abrasion-resistant carbon black. 

carbon black granulating production line

  Main ingredients in carbon black is carbon. It holds strong rubber reinforcing, dyeing, electricity conducting, anti-static and ultraviolet absorption function. As a kind of functional material, carbon black can endow special characteristics to other products or items. Therefore, carbon black plays an unreplaceable role in many fields, such as plastics, chemical fiber, printing ink, painting, electrical components, leather, dry batteries and etc. Meanwhile, as a kind of high-purity carbon material, carbon black can also be applied for metallurgy and carbonaceous material industries.
  In carbon black industries, there are several products most popular like 325-mesh carbon black powder, 1250-mesh carbon black powder and 1-3mm globular carbon black pellets produced by set pelleting/granulating method. Owing to low bulk density and easily flying feature, it is not easy to transport for carbon black. Therefore, globular carbon black pellets produced by wet method granulating method enjoys more and more market. Based on mature micro powder grinding and wet pin-mix granulating/pelleting technology, ZONELION TAEDA makes special innovation for the carbon black production line. After years’ experience and market accumulation, ZONELION TAEDA Wet Method Carbon Black Production line is widely praised at home and abroad. 

Strength

 
Wide Application Range and Great Compatibility

Taeda carbon black powder/granulating production line can be used to process various carbon black materials from different industries like tyre and gas. 

 
High Working Efficiency

Taeda carbon black powder/granulating production line Carbon Black Powder/Granulating Line can produce more output products with less energy consumption amount. Customer can choose suitable model based on own capacity demands. 

 
Easy Maintenance and Simple Operation

With reasonable structural design, all equipment in Taeda carbon black powder/granulating production line holds lowwer malfunction rate and longer serivce life. Operators can grasp operation skills in short time. 

 
Final Products With Good Final Appearance

Final carbon black granules are with homogenous size, The intermediate product is an ultrafine black carbon powder. Customer can choose carbon black powder or carbon black granules as final product according to market needs. 


Raw Carbon Black Drying System

This part mainly consists of feeding system, heat source system, drying system and dust collecting system and conveying system. 

01

  • Carbon Black Feeding System

  • Used to send raw carbon black to rotary dryer, including hopper and feeder. 

02

  • Heat Source System

  • Used to provide hot air for rotary dryer, including combustion room and burner. 

03

  • Drying System

  • Used to primarily dry raw carbon black, mainly includes rotary drum dryer. 

04

  • Dust Collecting System

  • Used to collect dust produced during drying system, includes cyclone collector and pulse bag  filter. 

05

  • Conveying System

  • Used to convey dried raw carbon black materials to next  step. 

Brief Introduction to Drying Part

 Primary drying unit prepare good raw materials for next grinding procedure. 


  • Material Feeding System

    Contains disc feeder and conveyor

  • carbon black disc feeder
  • Continuously and evenly send pyrolysis carbon black to dryer
  • Carbon Black Drying

    Newly designed micro powder dryer

  • rotary drum dryer
  • Effectively reduce moisture of raw carbon black. 
  • Heat Source System

    Contains two-stage burner and combustion room. 

  • carbon black rotary drum dryer
  • Provide hot air needed for drying machine.

Carbon Black Grinding System

This part mainly consists of micro powder grinding mill, classifier, cyclone collector, sound-proof room and dust collector. 

01

  • Carbon Black Grinding

  • Used to grind pyrolysis carbon black to fine powder.

02

  • Grinding Mill classifier 

  • Used to classify different size carbon black powder. 

03

  • Carbon Black Powder Collector

  • Used to collect grinded carbon black powder. 

04

  • Sound-proof Room

  • Used to avoid noise caused during the grinding process. 

05

  • Dust Collector

  • Pulse bag filter used to collect fine carbon black powder. 
 

Introduction to Grinding Part

 Micro Powder Grinding Mill Grind Dried Pyrolysis Carbon Black to Uniform Fine Powder. 


  • Carbon Black Micro Powder Mill

    Contains new type micro powder grinding mill

  • micro powder grinding mill
  • Efficiently grind carbon blacks into fine powder. 
  • Pulse Bag Filter Dust collecting

    Contains pulse bag filter house and discharger

  • micro powder grinding mill
  • Efficiently collect fine powder produced by grinding system
  • Superior  Grinding Spare Parts

    Contains grinding rollers and rings. 

  • carbon black production line
  • Adopt good quality texture for spare parts

Carbon Black Powder Granulating/Pelleting

This part mainly consists of feeding system, heat source system, drying system and dust collecting system and conveying system. 

01

  • Weighing Conveying System

  • Used to precisely weigh and send carbon black powder to pelletizer/granulator

02

  • Carbon Black Pelletizing/Granulating 

  • Used to granulate/pelletize carbon black powder to certain shape. 

03

  • Conveying System

  • Used to convey globular carbon black to next step. 

Introduction to Granulating Part

 Used to granulate/pelletize grinded carbon black powder into small granules. 


  • Weighing Screw Feeder

    Contains weighing screw and conveyor

  • carbon black granulator
  • Continuously and precisely send carbon black powder to granulator
  • Pin-mix Head Spare Parts

    Multiple pin-mix head installed inner granulator

  • carbon black granulator
  • Good alloy pin mix head makes granulator service life longer. 

Further details

carbon black production equipment
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Parameter

Carbon black production line consists of three main sections
Project section Raw Material Dryer Grinding Mill Granulating/Pelletizing Machine Granules Dryer 
Machine model MGT 1000-1500 TGM80-100 8D400-600 TDICA1.0-1.8
Auxiliary machine In order to make sure smooth running of whole system, besides above major equipment, we can also configure you necessary auxiliary equipment, like bucket elevator, conveyor, silo, packing machine, screen machine and etc.
Notes: Please don’t hesitate to contact us for technical details and equipment configuration proposal. 

Everything makes customers satisfied

General heat source

suitable for a variety of heat sources, not restricted by heat source

Low operating costs

Low energy consumption and low operating costs

 

Environmental protection

use various of dust collectors to meet local environmental standards

Quality control

High-precision process equipment, strict quality control


Project & Case

Carbon Black Production Line Working in North India

Carbon Black Production Line Working in North India...

Capacity: Project status:Runing
Carbon Black Wet Granulator Runs in India

Carbon Black Wet Granulator Runs in India...

Capacity: Project status:Runing

We are the best!

Support customization

customized equipment according to customer needs

Technical guidance

professional and technical personn-el on-site guidance operation

Automatic operation

automatic operation, simple operati-on and saving manpower

Online Message

+86-371-86565118 0086-18539990967 service@tdaxy.com
High and New-Tech Industry Development Zone, Zhengzhou , Henan, China