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Double-section Coal Gasifier

【Fuel】:  Coal, non-caked and weak bonding bitumite and anthracite
【Fuel consumption】:   800-3500kg/h
【Coal gas output】:  2,500-11,000 Nm3/hour
【Application range】: Widely used as furnace kiln of machinery, metallurgy, chemical industry, glass, building materials, light industry, drying, refractory materials and fertilizer 

Product Description

Coal gasifier is divided into two kinds, single-stage and double-stage by Taeda. Double-stage coal gasifier can also be called two-stage coal gasifier. Furnace body of double-stage coal gasifier can be divided into two parts, upper part and lower part. Raw materials are sent to upper part of coal gasifier by bucket elevator and the materials are distilled. Then, semi-coke is formed. The whole process for coal gas production is finished in coal gasifier. Coal gasifier is specially designed for gasifying bitumite. It has many advantages of high thermal value, environmental protection, large amount of by-product tar and good quality of jar. The coal gasifier developed by Taeda is characterized by good heat transfer effect, complete distillation, easy structure and convenient maintenance.

Advantages of Taeda Double-stage Coal Gasifier

1. Less pollution: coal gas at lower section is got from coke after pneumatolysis and distillation. There is almost no jar contained in coal gas, which makes coal gas at lower sections of coal gasifier cooled down after extreme cold. Large amount of sewage caused by direct contact between water and coal gas is avoided. Then, sewage discharge will be avoided and no pollution is caused to environment. Because quench water system is deficient in water, there is no sewage discharged out. Water recycling use can be improved by settlement treatment. It is easy to dispose.

2. Gasification intensity and comprehensive efficiency are higher than single-stage coal gasifier; can adapt to various coals, especially bitumite. Closed circuit is adopted for coal production in coal gas station. No sewage and air pollution is caused to environment. It saves a lot of water resources. With advantage of environmental protection, it holds much less running cost.

3. Owing to a distillation section added in double-stage coal gasifier, coal is heated gradually in distillation part and distilled with low temperature. All tar produced will not be decomposed. The stickiness of tar is low and with good fluidity.

4. Tar produced in upper coal gasifier is mainly light tar; less dust brought out; coal gas is purified by electric light and electric catching focal treatment. 

5. Coal Gasifier is designed to be high production capacity, high gasification efficiency and better adaptability to various coals, high gas calorific value, and only need two worker to operate it, our coal gasifier can cope with different type heating furnace, kiln, steam boiler and ect.

Introduction To Each Component Of Taeda Double-stage Coal Gasifier

Coal adding section: coal position detector is installed in this section; automatic coal adding is realized by cooperation of coal position detector and stoker; full stock operation is guaranteed;

Distillation section: liner in furnace; this structure is designed after precise heat transfer and heat exchange calculation. Heat transfer efficiency is improved, which makes coal used for gasifier dried and distilled fully and effectively. Then, volatile fraction is separated out, which will improve the thermal value of coal gas and benefit the gasifying of coal gas at lower section.

Gasification stage: adopt water jacket structure; steam produced by itself for gasification at furnace bottom;

Coal feeding mechanism: Adopt advanced upper cylinder to add coal mechanism under bell cover; easy operation; simple maintenance; good air tightnes.

Ash cleaning mechanism: adopt ratchet pawl and hydraulic drive to remove ash at two sides; big ash knife is designed with self-designed plough ash removing knife; reliable and stable transmission; smooth ash removal; plough ash removing knife developed by our company has been applied to many gasifiers at home and abroad. It enjoys good reputations among its users. 

Product Line Structure

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Parameter

Model 2 2.4 2.6 3 3.2 3.6
 parameters
mm 2000 2400 2600 3000 3200 3600
Diameter of furnace
mm 13-25、25-50
Size of fuel
kg/h 800-920 1200-1400 1400-1600 2000-2100 2100-2500 2500-3500
Fuel consumption
m³/h 2500-3000 3600-4200 4200-5200 6000-6500 6500-8000 8000-11000
Coal gas output
KJ/ m³ Upper 7100-7500 7100-7500 7100-7500 7100-7500 7100-7500 7100-7500
Thermal value of coal Part  
  Lower part 5016-5643 5016-5643 5016-5643 5016-5643 5016-5643 5016-5643
  Mixing 6186-6690 6186-6690 6186-6690 6186-6690 6186-6690 6186-6690
Upper part 100-150 100-150 100-150 100-150 100-150 100-150
Outlet temperature of coal gas Lower part 500-600 500-600 500-600 500-600 500-600 500-600
outlet pressure:K Pa Upper part <1
Lower part <1.5
K pa 5月6日
Air pressure of furnace bottom
50-65
Saturation temperature
K pa 98/294
Steam pressure of water jacket
Kg/h 300 400 450 500 550 650
Steam output of water jacket
r/h 2.97 2.3 1.7 1.5 1.5 1.5
Rotary speed of ash basin
KW 3 4 5.5 5.5 5.5 7.5
Transmission power of ash basin
KW 2.2
Power of hydraulic station
K pa 98/294
Gland steam pressure of fire detector
Fuels available Non adhesive and weakly bonded bitumite and anthracite; the quality of coal should conform with GB/9143.
mm Upper part DN250 DN300 DN300 DN400 DN400 DN600
Diameter of coal gas outlet Lower part 400x400 766x766 766x766 866x866 866x866 1000x1000
Diameter of blast pipe at  furnace bottom DN250 DN300 DN300 DN400 DN400 DN600
KW 40 55 70 100 150 190
Total power
Slag discharge form Wet type, automatically discharge slag;  

Everything makes customers satisfied

General heat source

suitable for a variety of heat sources, not restricted by heat source

Low operating costs

Low energy consumption and low operating costs

 

Environmental protection

use various of dust collectors to meet local environmental standards

Quality control

High-precision process equipment, strict quality control


Project & Case

QM2.0 Coal Gasifier Delivered to Mongolia

QM2.0 Coal Gasifier Delivered to Mongolia...

Capacity: Project status:Runing
QM-3 Coal Gasifier

QM-3 Coal Gasifier...

Capacity: Project status:Runing

We are the best!

Support customization

customized equipment according to customer needs

Technical guidance

professional and technical personn-el on-site guidance operation

Automatic operation

automatic operation, simple operati-on and saving manpower

Online Message

+86-371-86565118 0086-18539990967 service@tdaxy.com
High and New-Tech Industry Development Zone, Zhengzhou , Henan, China