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Biomass pellet production line

Capacity: 1-6t/h

Pellet size: ø4-ø10mm

Application range: Fodder, Feed stuff, Grass, Straw, Excrement, Residue, Wood Shavings, Rice Hulls, Saw Dust, Wood Shavings, Bamboo powder, Rice Hulls, Corn Straw, Tree Bark etc.  

Overview Description

Biomass pellet production line mainly has two kinds of technical route, one is based on pellet fuel as the target product route, the other is based on pellet feed as the target product route. Their main difference is that the pellet machine is different.

Biomass Pellet Plant Production Lines Flowcharts:

The raw material moisture Content Should be Less than 12%, size is below 5*5mm.

(1). Crushing Process:

When the thickness of raw wood material is >10mm, and >50 * 50mm(L * W), that need use the Chipper Machine to chip them into small pieces, then crush the small pieces into powder with diameter less than 3mm by Hammer Mill (Crusher).

(2). Drying Process:

The best moisture content to pelletize is about 13-15%. Our Rotary Dryer is made up of Stove and Main Rotary Dryer, which can reduce the moisture from 60% to 10%. Our stove is fueled by sawdust, wasted wood, coal, which can save electricity consumption largely. Our Rotary Dryer is specially designed for energy saving purpose, the outside of the dryer is covered with special cotton material sheet to prevent the heat from outrunning.

(3). Pelletizing Process:

TD series pellet line have the following features:

The lubrication system for wood pellet lines adopt the tracing and inspecting system controlled by the microcomputer. When the temperature of the bearing is over the normal temperature, the microcomputer will start the Auto-Lubrication System to lubricate the bearings, which completely solve the trouble of lubricating roller depending on the operation experience. The Lubrication System is made up of the tracing and inspecting system controlled by the microcomputer, auto-lubricating system on time and compelled lubricating system by hand.

Driving Gear adopts the high precision gear transmission structure. The wear bearing is SKF from Sweden. The ring die adopts the hoop fastening method, which is increasing the speed of discharge comparing with the past bolt fastening method. As a result, the capacity is 10-15% higher than the belt transmission structure.

As for the ring die, we have the fine machining with the alloyed steel. And our heating treatment is also different from the other domestic manufacturers. Our carburizing treatment make the depth of hard facing to 2mm, which improve the anti-abrasion of the ring die and roller more than 10 times, and it can save the production cost heavily.

(4). Cooling Process:

After the pelletizing process, the temperature of the pellet is about 60-80 degree, and the moisture content of the pellet is about 15%, so we need use Cooler to reduce about 3-4% moisture, so that the pellet will be easy to store.  

(5).Packing Process:

After cooling, the pellet will not directly enter into the fuel process to avoid the pellet effected by damp. The packing process is necessary. In this process, we assemble our domestic best Semi-Auto Packing Machine for you.Generally, most clients needs one small weight range scale with auto sealing packing machine, and one large weight range scale with semi-auto packing machine. For the first one, the weight range will be 15-25kgs per bag, and for large scale, it will be 1000kgs per bag or 800kgs per bag, up to different clients needs.

Note:During the complete pellet line, the Dust Filtering is one heavy and important task. We assemble the Common Dust Collector(known as cyclon) and Impulse Dust Filter, for the exhausting air, we use Water Film Dust Collector to get to the free dust situation in the process of Drying +and Cooling for which generate plenty of dust in the working time.

 

Strength

 
Manufacturer Sale Guarantees Price&Quality

Taeda holds 20-year production history and 60-year skllled production team. 95& spare parts are Self-produced and external processing rate for core commponents lower than 3%.

 
Superior Technical Team Customize Solutions

Taeda holds a more than 100-people professional R&D team which can customize one-on-one technical support based on specific working condition and customer's actual demands. 

 
Large-scale Factory Makes Short Delivery Period

Various automatic processing devices equipped in production base makes Taeda manufacture more than 500-sets whole equipment and 10,000-ton spare parts annually and quick delivery. 

 
Service Accompany Purchasing to Commissioning

Taeda complete service system covers demand communication, contract signing, equipment delivery, on-site installation guidance and commissioning, which saves customers worries. 

 

Further details

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Parameter

Model Capacity(t/h) Installed power(kw) Area(m2) Weight(t)
ZLX80 0.8-1.0 150 10×30 45
ZLX150 1.2-1.5 190 18×35 56
ZLX200 2.0-3.0 250 20×40 73
ZLX450 4.0-5.0 350 20×50 90

Everything makes customers satisfied

General heat source

suitable for a variety of heat sources, not restricted by heat source

Low operating costs

Low energy consumption and low operating costs

 

Environmental protection

use various of dust collectors to meet local environmental standards

Quality control

High-precision process equipment, strict quality control

Project & Case

We are the best!

Support customization

customized equipment according to customer needs

Technical guidance

professional and technical personn-el on-site guidance operation

Automatic operation

automatic operation, simple operati-on and saving manpower

Online Message

+86-371-86565118 0086-18539990967 service@tdaxy.com
High and New-Tech Industry Development Zone, Zhengzhou , Henan, China